1. Passivation treatment:
Principle: A dense passivation film is formed on the surface of stainless steel by chemical methods. This film can improve the corrosion resistance of stainless steel and enable it to maintain good performance in some harsh environments. For example, in the marine environment, the passivated stainless steel eyebolt can effectively resist the erosion of seawater.
Process: The stainless steel eyebolt is immersed in a specific passivation solution and reacted under certain temperature and time conditions to form a passivation film on the surface. After treatment, it needs to be cleaned and dried.
Advantages: It can significantly improve the corrosion resistance of stainless steel without changing the appearance color and dimensional accuracy of stainless steel; the operation is relatively simple and the cost is low.
2. Electrolytic polishing:
Principle: The surface of the stainless steel eyebolt is selectively dissolved in the electrolyte by electrolysis, thereby removing the microscopic unevenness of the surface and making the surface bright and smooth.
Process: The eyebolt is used as an anode and placed in an electrolytic cell. Polishing is performed by controlling the electrolytic parameters (such as current density, voltage, electrolysis time, etc.). After the electrolysis is completed, it is cleaned and dried.
Advantages: A very bright surface with high appearance quality can be obtained; it can improve the corrosion resistance of stainless steel, because the smooth surface is not easy to accumulate dirt and corrosive media; the surface roughness after treatment is low, which is conducive to improving the assembly performance of the eyebolt.
3. Electroplating:
Principle: Through electrolysis, a layer of metal or alloy plating is deposited on the surface of the stainless steel eyebolt to achieve the purpose of improving the appearance, corrosion resistance or other properties. Commonly used plating metals are chromium, nickel, zinc, etc.
Process: Generally includes pre-plating treatment (such as degreasing, pickling, etc.), electroplating process and post-plating treatment (such as cleaning, passivation, drying, etc.). For example, when chrome plating, the eyebolt is used as the cathode, placed in the chrome plating electrolyte, and electroplated at a certain current and time.
Advantages: A variety of plating layers with different colors and properties can be obtained, such as decorative chrome plating can make the surface of the eyebolt as bright as a mirror, with good wear resistance and corrosion resistance; zinc plating can provide better protection performance and relatively low cost.
4. Chemical plating:
Principle: In the absence of an external current, a reducing agent is used to reduce the metal ions in the solution into metal atoms, and the metal atoms are deposited on the surface of the stainless steel eyebolt to form a coating. Compared with electroplating, chemical plating does not require an external power supply, but deposits metal on the surface through chemical reactions.
Process: The eyebolt is immersed in a chemical plating solution containing metal salts and reducing agents, and reacts under certain temperature and time conditions to reduce and deposit metal ions on the surface to form a coating. After the reaction, it is cleaned and dried.
Advantages: A uniform coating can be obtained on the surface of the eyebolt with a complex shape, which is not affected by the distribution of power lines; for some parts that are difficult to electroplate, such as deep holes and blind holes, chemical plating can better achieve coating coverage; the coating bonding force of chemical plating is usually good, and it can provide better protective performance.
5. Painting:
Principle: The paint is applied to the surface of the stainless steel eyebolt to form a continuous protective film to isolate the external environment from the screw, thereby playing a protective and decorative role.
Process: Common painting methods include spraying, brushing, dipping, etc. First, pre-treat the surface of the eyebolt (such as degreasing, rust removal, etc.), then evenly apply the paint on the surface, and dry and cure according to the requirements of the paint.
Advantages: It can provide coatings of various colors and different properties, such as anti-corrosion paint, high temperature resistant paint, insulating paint, etc., to meet different usage requirements; the painting process is relatively simple and the cost is low; the coating has a certain flexibility and can adapt to a certain degree of deformation and vibration.
6. Blackening treatment:
Principle: A layer of black oxide film is generated on the surface of stainless steel by chemical or electrochemical methods. This film can improve the wear resistance and decorativeness of stainless steel.
Process: Common blackening treatment methods include room temperature blackening and high temperature blackening. Room temperature blackening is to form a black oxide film on the surface through chemical reaction at room temperature; high temperature blackening is treated at a higher temperature. After blackening treatment, cleaning and oil sealing treatment are required to improve the stability of the oxide film.
Advantages: A black appearance can be obtained with certain decorative properties; the blackened film has certain wear resistance and corrosion resistance, which can improve the service life of the eyebolt; the treatment process is relatively simple and the cost is low.
